Impact

From demonstration to industrial reality

LiCuPlus follows a credible pathway from key exploitable results achieved by 2030, through measurable outcomes by 2033, to long-term impacts — strengthening the EU’s critical raw material supply chain through strategic partnership.

Pathway

Three horizons

By 2030
Key exploitable results

Five breakthrough technologies demonstrated at TRL 6–7: a novel pyrometallurgical route at TRL 7 achieving ≥99% recovery with full slag valorisation; a green reduction module at TRL 7 that increases smelter–converter efficiency; an As/Sb recovery package at TRL 6 enabling safe pre-treatment and co-product valorisation; a low-carbon hydrometallurgical route at TRL 6; and a brine-flexible lithium process at TRL 6–7 producing Li2CO3, LiOH and lithium metal at ≥90% recovery and ≥99% purity.

2033–35
Measurable outcomes

125 kt/y of copper responsibly supplied to Europe. Around €120 million per year in added revenues. Roughly 0.3 Mt CO2-eq avoided annually, about 5% of EU copper sector emissions. Two companies scaling to TRL 9 with 200 workers trained, and two companies adopting UNFC/UNRMS. The portfolio on track to apply for Strategic Project status under the Critical Raw Materials Act, unlocking fast-track permitting and EU de-risking finance.

2035–38
Long-term impact

Around 250 kt/y of refined copper and 30 kt/y of lithium products — roughly 8% and 6.5% of forecast EU demand. About €515 million per year in additional revenues and some 1,700 full-time equivalent jobs created or secured. Up to 2 Mt CO2-eq avoided each year, around 35% of EU copper sector emissions, with roughly 11 million m³ of water preserved annually and 900 workers trained across five companies.

Environmental

Cutting emissions, waste
and water at the same time

The portfolio replaces fossil fuels with green hydrogen and ammonia, integrates renewable energy, and applies circularity for multi-material valorisation.

up to 2 Mt
CO2-eq avoided per year — about 35% of EU copper sector emissions
99%
Hazardous arsenic waste eliminated
98%
Reduction in slag from copper pathways
~11 M m³
Water preserved per year in water-sensitive regions
86%
Water recovery achievable in copper pathways
~90%
Water reinjection enabled in water-sensitive salars
70%
Thermal energy recovery in the novel pyrometallurgical route
≥20%
Reduction in energy and acid use in hydrometallurgy
Economic

Viability, not just feasibility

LiCuPlus strengthens the economic case for processing complex, low-grade, arsenic-rich copper concentrates and heterogeneous lithium brines with tailored, scalable solutions.

Lower capital expenditure — up to 25% — and operating cost reductions of at least 20% reinforce competitiveness. Copper solutions are tailored for Chilean and European industry, while the combined lithium process enables DLE replication across multiple salars. Scaling generates around €120 million per year in added revenues by 2033–35, rising to roughly €515 million per year by 2035–38, with internal rates of return between 12% and 30% and short payback periods.

Demonstrated technologies are expected to strengthen EU–Chile industrial links, with €800 million of investment planned for scale-up.

Lithium business case

Industrial partners estimate approximately €900 million capital expenditure for a full-scale plant producing 20 kt/y Li2CO3 and 10 kt/y LiOH by 2035–38.

Operating costs are estimated at €4,300/t for Li2CO3 and €5,000/t for LiOH, including shipment to Europe and renewable power supply in Chile.

Under conservative prices, revenues reach €460 million per year with €240 million per year profit — a 32% internal rate of return and a 3.1-year payback.

Expected Outcomes

Eight outcomes the project
is accountable for

01 Strengthened EU cooperation with strategic CRM partner countries

LiCuPlus strengthens EU–Chile cooperation through co-development of innovative technologies for sustainable copper and lithium recovery, followed by joint industrial deployment of the key exploitable results. The consortium brings together CODELCO and EcoMetales, Aurubis as Europe’s largest copper processor, Sunlight as a leading EU battery manufacturer, ENAMI on the Chilean lithium side, and universities from both regions. By project end, LiCuPlus technologies will be on track for Strategic Project status under the Critical Raw Materials Act.

02 Dissemination and exploitation tailored to CRM organisations and industry

Strategies target critical raw material actors in both regions, enabling knowledge exchange, alignment with EU principles and integration into industrial practice. Exploitation is adapted to EU conditions — strict CO2 and SO2 limits — and to Chilean challenges: high-arsenic, low-grade copper concentrates and complex brines.

Targets 200 workers trained in two companies scaling to TRL 9 by 2033–35, and 900 workers trained across five companies adopting full-scale technologies by 2035–38.
03 Improved responsible supply of raw materials to Europe

Industrial practice aligned with EU sustainability principles, demonstrating cost-effective copper and lithium processing with reduced environmental and social impacts. Responsible supply is validated through pilots, accompanied by LCA, S-LCA and LCC aligned with UNFC/UNRMS classification and management systems.

Targets 125 kt/y copper by 2033–35, rising to 250 kt/y copper plus 30 kt/y lithium products responsibly supplied to Europe — roughly 8% and 6.5% of total projected EU demand.
04 Promotion of UNFC and UNRMS in the raw materials sector

Copper and lithium processing results are characterised according to the United Nations Framework Classification for Resources and the United Nations Resource Management System, covering environmental and socio-economic viability, technical feasibility and indicative product quality. Three assessments — LCA, LCC and LCSA — plus eco-efficiency evaluation ensure methodological consistency.

Targets Two companies adopting UNFC/UNRMS by 2033–35, expanding to four thereafter, reinforced through training sessions for industry stakeholders in the EU and Chile.
05 Improved viability, safety and environmental performance

Copper innovations cut hazardous arsenic waste by 99% and slag by 98%, nearly eliminate fugitive SO2 emissions, and avoid around 0.3 Mt CO2-eq per year by 2033–35, scaling to roughly 2 Mt per year by 2035–38. Socially, automation, safer reagent handling and improved dust and emission controls reduce occupational risks and community exposure.

Targets CAPEX down up to 25%, OPEX down at least 20%, IRRs of 12–30% with short payback periods, and water consumption reduced by around 11 million m³ per year.
06 Improved diversification of EU sourcing from third countries

In 2023 Chile supplied around 12% of EU copper ore and concentrate imports and around 17% of refined cathodes. EU lithium hydroxide imports were far more concentrated: roughly 51% from China and 23% from Chile. LiCuPlus advances technologies for complex, low-grade, arsenic-rich concentrates that let Chile expand exports, and a combined process for non-specific brines in water-sensitive regions.

Targets By 2035–38, around 250 kt/y of refined copper aligned with EU sustainability standards, plus Chilean capacity to deliver approximately 20 kt/y Li2CO3 and 10 kt/y LiOH to the EU.
07 Contribution to the implementation of the Critical Raw Materials Act

Four breakthrough copper technologies — pyrometallurgical, hydrometallurgical, H2/NH3 add-on and As/Sb recovery — plus the combined lithium extraction and refining process, all tailored for complex feedstocks. Systematic classification under UNFC/UNRMS ensures transparent datasets, ESG accountability and comparability across both value chains. By 2033–35 the project will be ready to apply for Strategic Project recognition, unlocking fast-track permitting and EU-level de-risking finance.

08 World-class and open science

Research partners publish and share results on open-knowledge platforms, with the LiCuPlus Zenodo community as the default repository.

Targets More than 6 peer-reviewed publications with at least 100 citations by 2033, and 45% of research outputs on open-access platforms.
Sustainable Development

Contribution to the SDGs

Through EU–Chile partnership for the co-development of innovative and circular technologies, LiCuPlus cuts greenhouse gas emissions and water use, fosters cooperation and skills, and secures copper and lithium supply for renewable energy and electronics — supporting Europe’s green and digital transitions.

6 Clean Water and Sanitation 7 Affordable and Clean Energy 8 Decent Work and Economic Growth 9 Industry, Innovation and Infrastructure 12 Responsible Consumption and Production 13 Climate Action 17 Partnerships for the Goals
Industrialisation

Complementary scale-ups
in Chile and Europe

Near-term solutions, mid-term plant replacements and long-term transformative routes — each with an identified route to finance.

Chile · CODELCO with EcoMetales

Advancing the pyrometallurgical route to TRL 9 and the As/Sb package to TRL 7 pilot plants by 2033–35, replacing outdated smelter–converter units and unlocking exports from high-arsenic concentrates.

Europe · Aurubis

Scaling the H2/NH3 module to TRL 9, boosting EU smelter capacity, improving yields and ensuring CO2 and SO2 compliance. The novel hydrometallurgical route reaches TRL 8–9 with European industry by 2035–38.

Chile · ENAMI with GEOS and Sunlight

Scaling the integrated lithium process to TRL 9 by 2035–38, enabling flexible Li2CO3, LiOH and lithium metal production from non-site-specific brines.

Funding and scale-up pathways
  • TRL 7 → 9 (pyrometallurgy, H2/NH3): scaling supported by Processes4Planet; industrial deployment financed by the Innovation Fund, InvestEU and EIB loans. CRMA Strategic Project status accelerates permitting and de-risks large-scale decarbonisation.
  • TRL 6 → 7 (As/Sb, hydrometallurgy): pilot validation via Horizon Europe, EIT RawMaterials Upscaling and the ERMA Booster; TRL 8–9 scaling through Processes4Planet and the Innovation Fund.
  • TRL 6 → 8 (combined lithium processing): pilot validation via Horizon Europe and EIT RawMaterials; TRL 8–9 scaling supported by CRMA Strategic Project status combined with Global Gateway and EFSD+ blended finance.
Market Context

The markets LiCuPlus
technologies enter

Copper

Copper processing in Chile represents a cathode production market of around €29 billion, growing at 1% CAGR to 2035. In Europe, demand is projected to grow from 2.6 Mt/y in 2024 to 3 Mt/y in 2035, with processing valued at €22 billion in 2024 and expanding at 2.8% CAGR, driven by electrification and the energy transition.

The sector faces declining ore grades, more complex concentrates, higher arsenic content and stricter SO2 limits — leading to smelter closures and rising demand for ESG-compliant, cost-efficient refining.

Lithium

Brine-based lithium processing is set to expand rapidly, from €60 million in 2024 to €2.26 billion by 2035 — a 19.6% CAGR. In Europe, Li2CO3 represented €224 million in 2024 with modest growth, while LiOH stood at €167 million and is rising faster at 9% CAGR.

Salt flats hold about 75% of global lithium resources, 40% of them in Chile and Argentina, yet only around 5% are currently exploited. Evaporation cannot deliver the water reductions required, and today’s DLE remains brine-specific.

Follow the results as they come out

Deliverables, publications and datasets are released throughout the project and archived openly.